Lean Six Sigma Training: Green Belt

9m 7s 1. VOC, VOB, CTQ 7m 52s 2. CTQ measures 7m 29s 3. Exercise on finding the CTQ from VOC, VOB 6m 38s 4. Selecting Relevant Project 13m 59s 5. Prepare Project Charter & Elements of Project Charter 9m 35s 6. Exercise on SMART goal of Project Charter 9m 32s 7. High Level Process Maps - SIPOC

13m 50s 1. CLT & Basics Of Measure Phase 13m 17s 2. Define CTQ Performance Characteristics 9m 51s 3. Measurement System Analysis - AAA 9m 20s 4. Case study on Attribute Agreement Analysis_Part 1 9m 10s 5. Case study on Attribute Agreement Analysis_Part 2 8m 33s 6. Sigma Level (Z) - Continuous Data 5m 25s 7. Exersice - Sigma Level Calculation 7m 26s 8. Yield - Traditional, FTY, RTY 11m 6s 9. Capability Indices - Cp, Cpk_Part 1 12m 50s 10. Capability Indices - Cp, Cpk_Part 2 16m 12s 11. Attribute Agreement Analysis Case Studies 5m 52s 12. Capability Indices Case studies 7m 22s 13. Sigma Level - Continuous Case Studies

6m 49s 1. Introduction to Analyze Phase & Agenda 7m 3s 2. Identify all Inputs 10m 43s 3. Identify all Inputs - Qualitative, Affinity Analysis 6m 26s 4. Identify all Inputs - Fishbone Diagram 13m 11s 5. Value Stream Mapping 12m 34s 6. Risk Based Analysis Introduction 12m 6s 7. Risk Based Analysis - FMEA_Part 1 11m 56s 8. Risk Based Analysis - FMEA_Part 2 10m 13s 9. Pareto Chart 13m 59s 10. Shortlist Critical Inputs - Hypothesis Testing 12m 59s 11. Hypothesis Testing_Part 2 6m 21s 12. Hypothesis Testing_Part 3 16m 51s 13. Hypothesis Testing_2 Sample t test_Part 1 16m 5s 14. Hypothesis Testing_ANOVA_Part 1 5m 49s 15. Hypothesis Testing_2 Proportion Test 11m 11s 16. Hypothesis Testing_Chi Square Test 16m 49s 17. Regression Analysis_Part 1 10m 3s 18. Regression Analysis_Part 2 3m 51s 19. Regression Analysis_Part 3

4m 1s 1. Introduction to Improve Phase & Agenda 7m 7s 2. Identify all possible Alternate Solutions - Brainstorming 8m 28s 3. De Bono 6 Thinking Hats 8m 47s 4. Creative Thinking - Probing, Benchmarking 10m 20s 5. Evaluate the Generated Solutions - Pugh Matrix 3m 59s 6. Evaluate the Generated Solutions - Delphi Technique 10m 13s 7. Multivoting & NGT 10m 42s 8. Design of Experiments 13m 55s 9. Piloting

14m 51s 1. Introduction to Control Phase 13m 19s 2. Control Critical Inputs 15m 8s 3. Mistake Proofing 6m 37s 4. Visual Standards,Inspection / Audit 15m 1s 5. SPC - Control Charts 9m 59s 6. SPC - Control Charts - P & NP Charts 3m 42s 7. SPC - Control Charts - Part 4, C Chart 8m 57s 8. SPC - Control Charts - Part 5, X bar S Chart 11m 12s 9. Control Charts Extension & Solution Documentation

32m 9s 1. Practice Project_Part 1 28m 17s 2. Practice Project_Part 2 19m 31s 3. Practice Project_Part 3 4m 31s 4. Practice Project_Part 4 17m 13s 5. Practice Project_Part 5

2m 1. 0.1 Course Introduction 3m 2. 0.2 What is Lean Management 4m 3. 0.3 History of Lean Management 4m 4. 0.4 Concept of VA and NVA 3m 5. 0.5 What is NVA Part 1 2m 6. 0.5 What is NVA Part 2 6m 7. 0.6 Deadly Wastes 7m 8. 0.7 Concept of 3M 3m 9. 0.8 Root Cause of Muda, Mura and Muri 21m 10. 0.9 Elimination or Reduction of Waste 7m 11. 0.10 Terminologies of Lean 1m 12. 0.11 Tools used in Lean Management 3m 13. 0.11.1 Five S or Visual Management 2m 14. 0.11.2 VSM (Value Stream Mapping) 2m 15. 0.11.3 Kaizen and Kaizen Blitz 2m 16. 0.11.4 Spaghetti Diagram 1m 17. 0.11.5 Cell Design or Manufacturing 3m 18. 0.11.6 Kanban 5m 19. 0.11.7 TPM (Total Productive Maintenance 3m 20. 0.11.8 QCO or SMED 2m 21. 0.11.9 Heijunka or Level Scheduling 1m 22. 0.11.10 Standard Work and Poka-yoke 1m 23. 0.12 Summary of Lean Management 3m 24. 0.13 Difference and Similarities Lean and Six Sigma 3m 25. 0.14 Roadmap for Lean and Six Sigma

5m 1. 1.1 What is Six Sigma – Part 1 6m 2. 1.1 What is Six Sigma – Part 2 5m 3. 1.2 Why Organizations Should go for Six sigma – Part 1 4m 4. 1.2 Why Organizations Should go for Six sigma – Part 2 5m 5. 1.3 History of Six Sigma – Part 1 3m 6. 1.3 History of Six Sigma – Part 2 7m 7. 1.4 Six Sigma Approach and Roadmap – Part 1 3m 8. 1.4 Six Sigma Approach and Roadmap – Part 2 5m 9. 1.4 Six Sigma Approach and Roadmap – Part 3 5m 10. 1.4 Six Sigma Approach and Roadmap – Part 4 2m 11. 1.5 Define phase 8m 12. 1.6 Project Selection Strategic Context – Part 1 8m 13. 1.6 Project Selection Strategic Context – Part 2 3m 14. 1.6 Project Selection Strategic Context – Part 3 7m 15. 1.7 Team Selection-Roles & Responsibility 6m 16. 1.8 SIPOC – Part 1 3m 17. 1.8 SIPOC – Part 2 7m 18. 1.9 Project Charter – Part 1 8m 19. 1.9 Project Charter – Part 2 5m 20. 1.10 Kano Model 5m 21. 1.11 Voice of Customer Collection and Analysis 4m 22. 1.12 CTQ (Critical To Quality) 4m 23. 1.13 Project Communication and Tollgate Review

5m 1. 2.0 Measure Phase 5m 2. 2.1 Detailed Process Mapping-As is flow Part 1 5m 3. 2.1 Detailed Process Mapping-As is flow Part 2 5m 4. 2.1 Detailed Process Mapping-As is flow Part 3 4m 5. 2.2 What is Data? 4m 6. 2.2 Types of Data - Part 1 5m 7. 2.2 Types of Data - Part 2 6m 8. 2.2 Data Collection Plan - Part 1 2m 9. 2.2 Data Collection Plan - Part 2 5m 10. 2.3 Data Collection Tools - Part 1 4m 11. 2.3 Data Collection Tools - Part 2 5m 12. 2.4 Basic Statistics - Part 1 6m 13. 2.4 Basic Statistics - Part 2 7m 14. 2.4 Basic Statistics - Part 3 4m 15. 2.4 Basic Statistics - Part 4 6m 16. 2.5 Overview of MSA - Part 1 8m 17. 2.5 Overview of MSA - Part 2 4m 18. 2.6 Normal Distribution and Central Limit Theorem 4m 19. 2.7 Overview of Control Charts - Part 1 3m 20. 2.7 Overview of Control Charts - Part 2 1m 21. 2.7 Overview of Control Charts - Part 3 4m 22. 2.7 Overview of Control Charts - Part 4 9m 23. 2.7 Overview of Control Charts - Part 5 4m 24. 2.7 Overview of Control Charts - Part 6 9m 25. 2.8 Variable Control Charts (I-MR Chart) 6m 26. 2.8 Variable Control Charts (X-bar R Chart) 3m 27. 2.8 Variable Control Charts (X-bar s Chart) 5m 28. 2.9 Attribute Control Charts (p-Chart) 4m 29. 2.9 Attribute Control Charts (np-Chart) 3m 30. 2.9 Attribute Control Charts (c-Chart) 4m 31. 2.9 Attribute Control Charts (u-Chart) 5m 32. 2.10 Overview of Process Capability - Part 1 3m 33. 2.10 Overview of Process Capability - Part 2 5m 34. 2.10 Overview of Process Capability - Part 3 4m 35. 2.11 Concept of Yield - Part 1 4m 36. 2.11 Concept of Yield - Part 2 8m 37. 2.12 DPU, DPMO and Sigma Level Calculation 6m 38. 2.13 Pareto Chart 6m 39. 2.14 Histogram 8m 40. 2.15 Box Plot & Graphical Summary 1m 41. 2.16 Measure Phase Toll Gate Review

2m 1. 3.0 Analyze Phase 6m 2. 3.1 Brainstorming – Identify potential causes - Part 1 3m 3. 3.1 Brainstorming – Identify potential causes - Part 2 3m 4. 3.1 Brainstorming – Identify potential causes - Part 3 4m 5. 3.1 Brainstorming – Identify potential causes - Part 4 3m 6. 3.2 Root Cause Analysis - Part 1 5m 7. 3.2 Root Cause Analysis - Part 2 6m 8. 3.3 Cause and Effect Diagram 6m 9. 3.4 Cause Validation and its Method 5m 10. 3.5 Overview of FMEA Part - 1 8m 11. 3.5 Overview of FMEA Part - 2 5m 12. 3.5 Overview of FMEA Part - 3 3m 13. 3.5 Overview of FMEA Part - 4 5m 14. 3.6 Correlation and Scatter Plot Part - 1 7m 15. 3.6 Correlation and Scatter Plot Part - 2 6m 16. 3.6 Correlation and Scatter Plot Part - 3 7m 17. 3.7 Simple Linear Regression Part - 1 5m 18. 3.7 Simple Linear Regression Part - 2 4m 19. 3.7 Simple Linear Regression Part - 3 5m 20. 3.8 Overview of Hypothesis Testing Part - 1 7m 21. 3.8 Overview of Hypothesis Testing Part - 2 2m 22. 3.8 Overview of Hypothesis Testing Part - 3 5m 23. 3.8 Overview of Hypothesis Testing Part - 4 6m 24. 3.8 Overview of Hypothesis Testing Part - 5 3m 25. 3.8 Overview of Hypothesis Testing Part - 6 5m 26. 3.8 Overview of Hypothesis Testing Part - 7 3m 27. 3.9 Analyze Phase Toll gate Review

4m 1. 4.0 Improve Phase 5m 2. 4.1 Techniques to Identify Creative Solutions - Part 1 6m 3. 4.1 Techniques to Identify Creative Solutions - Part 2 4m 4. 4.1 Techniques to Identify Creative Solutions - Part 3 5m 5. 4.2 Prioritize and Select the Solutions - Part 1 6m 6. 4.2 Prioritize and Select the Solutions - Part 2 4m 7. 4.3 Cost and Risk Analysis - Part 1 3m 8. 4.3 Cost and Risk Analysis - Part 2 6m 9. 4.4 Pilot and Validation - Part 1 4m 10. 4.4 Pilot and Validation - Part 2 3m 11. 4.4 Pilot and Validation - Part 3 5m 12. 4.5 Full Scale Implementation

3m 1. 5.0 Control Phase 4m 2. 5.1 Process Management Plan & Control Plan - Part 1 7m 3. 5.1 Process Management Plan & Control Plan - Part 2 7m 4. 5.1 Process Management Plan & Control Plan - Part 3 7m 5. 5.2 Standardization - Part 1 2m 6. 5.2 Standardization - Part 2 3m 7. 5.3 Mistake Proofing - Part 1 6m 8. 5.3 Mistake Proofing - Part 2 7m 9. 5.4 Training Plan 3m 10. 5.5 Periodic Audits 5m 11. 5.6 Project Closure & Success Celebration - Part 1 5m 12. 5.6 Project Closure & Success Celebration - Part 2 1m 13. 5.7 Control Phase Toll Gate Review